Projects

Deer Park Lane 33kV Cable Installation

G T Jones Contracting Ltd successfully delivered the laying of 33kV cable in a 200mm duct over 3km through narrow Pembrokeshire roadways.

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CLIENT
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LOCATION
Pembrokeshire
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SERVICE
Electrical Cable Installation
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COMPLETED
March 2026 – 5 weeks

Project Overview

Works at Deer Park Lane, Pembrokeshire involved the installation of a new 33kV electrical cable within a 200mm duct along a narrow public road. Due to the restricted working environment and the nature of the existing highway, the works were undertaken under a full road closure to provide a safe and controlled working are for the construction team and members of the public.

Trenching operations were undertaken by our Tesmec 400MTC rock wheel Trencher, selected to provide the required cutting capability through the existing ground conditions while maintaining an efficient installation process. The trenching operation was carefully managed along the narrow road corridor, with particular attention given to maintaining the required trench alignment, depth and duct installation tolerances.

Several existing water mains were identified along the trenching routes. To safely expose and cross these existing services, a Vac-Ex excavation system was utilised. This enabled the services to be carefully exposed, minimising the risk of damage and allowing the new cable route to be installed safely around existing infrastructure.

On completion of the cable installation, the road was fully reinstated, this included appropriate backfilling and compaction of the trench, followed by restoration of the road surface to provide a safe and suitable finished carriageway.

The project was completed successfully within the constraints of a narrow public road and well within the set timeframe. The use of specialist trenching and Vac-Ex equipment, combined with effective traffic management and careful service avoidance enabled the 33kV cable installation to be delivered safely and efficiently,  with the road returned to a suitable condition following completion of the works.

Project Outcomes  

  • Efficient trench excavation through the existing tarmac road with consistent width and depth
  • Implementation of a full road closure to ensure the safety of operatives, plant and public
  • Successful placement of the cable with appropriate bedding and protective measures.
  • All works delivered on time, safely and to a high standard.
Deer Park 3km Installation
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Metric Traditional Open Cut Tesmec Trencher Estimated Saving Comment
Programme Approx. 72 days 40 days 44% faster Based on 40m/day traditional dig and recorded/assumed trencher programme
Fuel Approx. 5,800L Approx. 1,305L 78% reduction Open cut = 2,000L/km. Trencher = 450L/km
Carbon Approx. 14.5tCO2e Approx. 3.26tCO2e 78% reduction Based on fuel assumptions using approx. 2.5kg CO2e/L diesel
Excavated spoil Approx. 1,160m³ Approx. 435m³ 63% reduction Open cut = 400m³/km. Trencher = 150m³/km
Project Highlight

With works being delivered under a full road closure and a strict 8-week programme, the Tesmec Trencher provided the productivity needed to maintain programme and reduce the duration of disruption compared with traditional open-cut excavation.

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